Applications of Autoclave Description and Specifications for Lab Tenders
Applications of Autoclave.
Applications of Autoclave Used for reactions like alkylation,amination,bromination,carboxylation oxidation,ozonization etc at high pressure vaccum/vaccum temperature To study reactions and chemicals To produce chemicals in small quantity in batch/continous mode For QC,Process improvement,synthesis Heterogenous mixing in order to carry out catalytic reactions High throughput catalyst screening Corrosion studies Reaction Calorimetry Hydrogen disbonding test Supercritical CO2,solvent extraction/drying/reaction/evaporation system Soaking precious stones Used in R D centers,pilot plants manufacturing facilities Our Range of Interchangable Metal Autoclaves Includes:- a) Autoclaves with common head, external fittings, panel, motor, trolley etc. Interchangeable separate vessel ,heater internal fittings. Range50ml 100ml, 400ml 700ml, 1Ltr.2Ltrs b) Interchangeable, any 2 different size autoclaves with common panel, motor trolley. Range:- 50ml-5Ltrs., any two size autoclaves at a time
|1||Sizes||50 ml, 100ml, 250ml, 450ml, 750ml, 1Ltr, 2Ltrs, 5Ltrs, 10Ltrs, 20Ltrs, 25Ltrs, 50Ltrs, 75Ltrs, 100Ltrs net filling capacity.||Other Sizes Can be customized, if Possible.|
|2||M.O.C.||SS-316)||SS-316L, Hastelloy B/C, Monel, Nickel, Inconel, Titanium, Tantalum, Zirconium etc.|
|3||Design Pressure||100 bar( kg /cm² )/1450 psi||
i) 200 bar (kg /cm² )/2900 psi (50ml - 25ltrs)
ii) 350 bar ( kg/ cm²) /5000 psi. (50ml - 10ltrs)
|4||Maximum Working Temperature||250°C ( 482°F)||350°C (662° F) / 500°C (932° F) (50ml - 25ltrs)|
|5||Nozzles, Valves & Fittings||Pressure Gauge, vent needle valve, Safety rupture disc, Internal cooling, thermowell (with RTD-PT-100 temp. sensor), gas inlet & liquid sampling needle valve with common dip tube (sparger) upto the bottom||Ball valve for powder / liquid inlet (400ml - 100ltrs.), flush bottom valve, Serpentine cooling coil (400ml - 100ltrs.)|
|6||Body & Head Sealing||Split clamp type quick opening system with clamp bolts & flat gasket||i) Split taper clamp with bolts.
ii) Split clamp with 'O' ring & without clamp bolts
iii) Threaded clamp & vessel with 'O' ring
iv) Nut & bolts with flange & gasket
|7||Gasket||PTFE (upto 350° C)||Metal Grafoil (for temp. >350° C up to 500° C)|
|8||Head Mounting Style||Removable head and vessel design||i) Fixed head design with removable vessel & heater (manual)- for 50ml-1ltr. size
ii) Fixed head design with removable vessel & heater (motorized)- for 450ml-5ltr. Size
|9||Motor & Drive||Non flame proof / Flameproof (Explosion proof) AC motor for Group IIA & IIB gases||i) Flame proof for Group IIC gases like H2
ii) Compact in line brushless DC motor (50ml - 25ltr.)
|10||Stirrer RPM||50 - 1450 rpm variable speed (50ml - 5ltrs) 50 - 750 rpm (10 - 100ltrs)||i) 2900 rpm ( Up to 5 litres Autoclaves).
ii) 1450 rpm (for 10 -100 ltrs)
|11||Shaft Sealing||Zero leakage Magnetic Drive coupling.||N.A|
|12||Stirrer||i) 4 bladed pitch blade turbine (50ml - 250ml)
ii) 6 bladed pitch blade turbine (400ml - 100ltrs)
|Hollow shaft with gas induction Impeller, propeller anchor, Spiral Ruston turbine, paddle & special designed stirrer for highly viscous material.|
|13||Heating System||Electrical Ceramic Band heating mantle with ceramic wool insulation & SS cladding||i) Flame proof IIC Certified Aluminium Cast Heater for H2 gas.
ii) SS - 304 Jacket for oil / steam heating.
iii) External electrical heater on SS jacket with oil inside.
|14||Compact SS - Control Panel with microprocessor based programmable||Compact SS - Control Panel with microprocessor based programmable PID temperature controller cum indicator, variable speed drive other digital indicator/ Controller (as ordered) mounted on it.||i) Digital temperature indicator in flameproof enclosure
ii) Complete FLP Group IIA / IIB or IIC control panel.
iii) Touch screen panel.
|15||Power Supply||i) 1Ø, 230 V AC, 50 Hz
ii) 3Ø, 415 V AC, 50 Hz
|i) 1Ø, 110 V AC, 60 Hz
ii) 3Ø, 230 V AC, 60 Hz
|15||Mounting||i) Table top (50 - 250ml)
ii) SS Trolly (400ml - 100ltrs.)
|SS table top (upto 2 ltrs)|