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Diesel Engine Test Bed

Product Name: Diesel Engine Test Bed
Product Code: NAE087

Diesel Engine Test Bed Description and Specifications for Lab Tenders

The Diesel Engine Test Bed should be supplied complete with a diesel engine and transmission with all components necessary for operation. Diesel Engine Test Bed, AUTOMOTIVE LAB.

  The test bed should be especially designed for teaching diagnosis, tune up, fault finding and trouble shooting. The engine should be mounted on a strong tubular steel frame, power coated and come complete with instrumentation and accessories thus the unit should be ready to run. Test bed must have capability to connect to a modular dynamometer system for future upgradeability.


1. The modules should have the following requirements:

A.     Modular frame


§  Should have strong heavy duty welded tubular, power coated frame, cross braced

§  The rear guard should be easily removed to increase work space area

§  Rubber engine mount

§  Hard rubber or nylon wheels for mobility with locking mechanism

§  10 liter fuel tank and 12 V battery are mounted to the frame

§  All wiring should be neatly routed next to frame members for operational safety and must have number identification codes on the cables.



B.     Instrumentation and control system:

§  Should have key ignition switch, operation lights, ammeter, oil pressure gauge and water temperature gauge.

§   Throttle controller.


C.    Cooling system:

§  Should have standard water radiator matched to engine size.

§  Should have thermostat for controlling engine temperature and a temperature meter for monitoring temperature.


D.    Electrical system:

§  Should be provided with 12V battery.

§  Should have alternator, voltage regulator, fuse box installed and relay grouping.


E.     Fuel System

Complete with a 10 liter fuel tank that connects to the fuel filter, fuel pump and fuel injection system.



F.     Air intake and exhaust system

Should match with engine and includes silencer.


G.    Engine

Should be a complete diesel engine (4 stroke, 4 cylinder) with matching transmission, shifting mechanism and clutch operation lever.


Educational Objectives:

·         Basic Theory;


Engine Fundamentals

Engine Operation

Engine Bottom End

Engine Top End

Engine Front End

Diesel Injection

Diesel Injection Fundamental

Basic Diesel Injection System

Diesel and Gasoline Injection Differences

Diesel Injection Pump

In-line Diesel Injection Pumps

Distributor Injection Pumps

Diesel Injection Nozzle

Glow Plug

Water Detector

Fuel Heater

Block Heater

Vacuum Pump

Computer-Controlled Diesel System

Superchargers and Turbochargers



Waste Gate

·         Normal operation

Be familiarized with the engine be familiar normal operation the engine.

Ignition system

Be familiarized with the engine ignition system components.

·         Charging system

Be familiarized with the charging system.

Understand how charging system work

·         Cooling system

Be familiarized with the cooling system.

Understand how cooling system work

·         Engine warning light and self-diagnostic function

Should be able to use the Engine Self Diagnostic function to diagnose the engine problem by reading the diagnose code from the Engine warning light.


The test bed should be included with

operation manuals and experiment manuals

which includes step-by-step chapters with

theoretical information and practical student


Lab Supplies & Consumables, Teaching Lab Instruments, Scientific Lab Instruments and Vocational Educational Equipments like Diesel Engine Test Bed. . .